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May 14, 2024

Top 8 Aluminum PCB Manufacturers in the USA

Welcome to the world of Aluminum Printed Circuit Boards (PCBs), a cornerstone technology in modern electronics. Aluminum PCBs are renowned for their superior heat dissipation properties, critical in today's high-power and high-frequency electronic devices. 

By incorporating a thin layer of thermally conductive dielectric material that can transfer and dissipate heat with much greater efficiency than traditional PCBs, these boards are essential in preventing overheating and improving the performance and longevity of electronic products.

Choosing a suitable Aluminum PCB manufacturer is critical. The performance of your devices heavily depends on the quality of these PCBs. The manufacturer's capabilities, material quality, adherence to industry standards, and reputation are key factors to consider.

A good manufacturer will meet and exceed your expectations by providing reliable, high-quality PCBs tailored to your needs. Let's explore what makes these factors essential for selecting the best aluminum PCB manufacturer.

Globalwell PCBA

globalwellpcba logo

Company Overview

Globalwell PCBA specializes in Aluminum-based PCBs, which are used for their excellent heat conductivity and electrical insulation properties. Aluminum PCBs from Globalwell are designed to be long-lasting and are less susceptible to issues like moisture absorption, making them ideal for various demanding applications.

Headquarters Location: Guangzhou, Guangdong Province, China

Core Capabilities

FeatureSpecification
MaterialsAluminum substrates, FR-4
Thermal ConductivityHigh
Types of Aluminum PCBsSingle-sided, Double-sided, Hybrid
ApplicationsLED lighting, high-power electronics
Manufacturing TechniquesAdvanced etching and thermal management

Certifications

  • IPMS
  • IATF 16949
  • ISO 9001
  • UL
  • CE
  • RoHS
  • ISO 13485
  • ISO 14001

Industries Served

Globalwell's Aluminum PCBs are utilized across various sectors due to their durability and efficiency, notably in:

  • LED lighting
  • Power Electronics
  • Automotive systems
  • Consumer electronics

Unique Selling Propositions

  • High Thermal Efficiency: Globalwell's Aluminum PCBs are particularly effective in managing heat, which is critical for maintaining the performance and longevity of electronic components.
  • Durability: These PCBs are designed to be robust and durable, suitable for use in harsh environmental conditions.
  • Versatility: Offers a range of Aluminum PCB types, including hybrid and multilayer configurations, to meet diverse application needs.

Amitron

Amitron

Company Overview

Amitron manufactures aluminum printed circuit boards (PCBs), also known as Metal-based PCBs. These PCBs feature a thermally conductive but electrically insulating dielectric layer laminated between a metal base and a copper foil. This construction helps in efficient heat dissipation, making it superior to standard FR-4 PCBs.

Headquarters Location: Elk Grove Village, Illinois, USA

Core Capabilities

FeatureSpecification
Material UsedAluminum, thermally conductive dielectric
Thermal ConductivitySuperior, enhances heat dissipation
TypesSingle layer, Flexible, Hybrid, Multilayer
FlexibilityFlexible types available with ceramic fillers

Certifications

  • ISO 9001: 2015
  • ITAR – International Traffic in Arms Regulations
  • MIL – PRF 31032

Industries Served

Amitron's Aluminum PCBs are widely used in various applications, including:

  • Brightness LED products
  • Power supply industry
  • Automotive electronics
  • RF devices

Unique Selling Propositions

  • High Heat Dissipation: Aluminum PCBs at Amitron offer dramatically better heat dissipation than traditional PCBs.
  • Flexibility: Provides options for flexible and hybrid Aluminum PCBs that can be molded to fit specific applications.
  • Diverse Applications: Suitable for various applications, from simple LEDs to complex automotive systems.

Rush PCB

Rush-PCB-Inc.

Company Overview

Rush PCB specializes in Aluminum PCBs, utilizing aluminum as a core base material for its excellent thermal conductivity. These PCBs are constructed with a thermally conductive but electrically insulating dielectric layer laminated between a metal base and a copper foil, which significantly enhances heat dissipation compared to standard PCBs.

Headquarters Location: Milpitas, California, USA

Core Capabilities

FeatureSpecification
Base MaterialAluminum
Thermal ConductivityHigh, with efficient heat transfer
Layer ConfigurationSingle layer, Multilayer options available
Insulating Layer PropertiesHigh thermal conductivity, electrical insulation

Certifications

  • UL Certified
  • ISO Certified
  • RoHS Compliant

Industries Served

Rush PCB's Aluminum PCBs are widely used in various sectors such as:

  • Lighting
  • Automotive
  • Computer Electronics 
  • Power modules 
  • Communication equipment

Unique Selling Propositions

  • Superior Heat Dissipation: The aluminum base allows for better heat handling, preventing overheating and improving component longevity.
  • Durability and Lightweight: Aluminum offers a strong yet lightweight base for PCBs, enhancing durability without adding significant weight.
  • Versatile Applications: Suitable for a wide range of high-power applications and industries due to their effective thermal management and robust design.

Millennium Circuits Limited

Millennium Circuits Limited

Company Overview

Millennium Circuits Limited (MCL) produces aluminum printed circuit boards (PCBs), known for their thermal efficiency and durability. These PCBs utilize aluminum as a core substrate material, which is advantageous for applications requiring good thermal management and electrical insulation.

Headquarters Location: Harrisburg, Pennsylvania, USA

Core Capabilities

FeatureSpecification
Base MaterialAluminum alloy substrate
Thermal ManagementHigh thermal conductivity and heat dissipation
Electrical InsulationSuperior electrical insulation
DurabilityHigh durability and strength
LightweightProvides strength without adding much weight
ConfigurationsAvailable in single-layer, multilayer, and flexible forms

Certifications

  • ISO 9001:2008
  • ISO 9001:2015
  • ROHS

Industries Served

MCL's Aluminum PCBs are employed in various industries, mainly where high thermal management is critical. Key sectors include:

  • LED lighting
  • Automotive electronics
  • Power supplies
  • Computer electronics

Unique Selling Propositions

  • Enhanced Thermal Management: MCL's aluminum PCBs are designed to manage high temperatures effectively, enhancing the performance and lifespan of electronic components.
  • Environmental Responsibility: Aluminum is recyclable and non-toxic, aligning with MCL's commitment to environmentally friendly manufacturing practices.
  • Versatility and Customization: MCL offers a range of aluminum PCB configurations to meet diverse application needs, including options for higher thermal conductivity and customized builds for specific industry requirements.

Almatron Electronics

Almatron Electronics Logo

Company Overview

Almatron Electronics specializes in aluminum PCB manufacturing and provides durable and reliable metal-based circuit boards. They focus on producing PCBs that enhance product longevity through improved temperature control and reduced failure rates, catering to various industries.

Headquarters Location: Santa Ana, California, USA

Core Capabilities

FeatureSpecification
Thermal ConductivityHigh, improving component cooling
Electrical InsulationExcellent, ensuring safe operation
Machining PerformanceSolid, accommodating precise manufacturing
Primary UseLEDs, suited for high heat-rise applications
Quality AssuranceExtensive testing to ensure product reliability

Certifications

  • RoHS
  • ITAR
  • ISO 9001: 2015
  • MIL – PRF 31032

Industries Served

Almatron's Aluminum PCBs are used across multiple sectors, including:

  • Aerospace
  • Consumer products
  • Medical devices

Unique Selling Propositions

  • Durability and Reliability: Focus on producing aluminum PCBs that enhance the durability and reliability of the final products.
  • Custom Manufacturing: Offers personalized design and layout processes to meet specific customer needs.
  • High Thermal Management: PCBs are designed to manage higher temperatures effectively and are suitable for applications experiencing significant thermal stress.

Advanced Circuits

Advanced Circuits

Company Overview

Advanced Circuits specializes in aluminum-clad printed circuit boards (PCBs), which utilize aluminum as the base material for enhanced thermal management. These PCBs are known for their durability and are especially effective in applications requiring high heat dissipation.

Headquarters Location: Aurora, Colorado, USA

Core Capabilities

FeatureSpecification
Maximum Board Size25 square inches
Board Thickness0.062" aluminum clad material
Copper Weight2 ounce finished copper
Surface FinishLead-free solder
Soldermask OptionsGreen, blue, black, red, purple, white, clear
Silkscreen OptionsWhite, black, yellow
Special FeaturesCustom shape, no internal routing, no controlled impedance

Certifications

  • IPC 6012 CLASS 3/3A
  • AS9100D
  • ISO 9001:2015
  • MIL-PRF-31032
  • MIL-PRF-55110
  • ITAR Registered
  • DOD Contracts

These certifications highlight Advanced Circuits' commitment to quality and compliance with rigorous military and aerospace standards.

Industries Served

Advanced Circuits' Aluminum PCBs are used across various high-demand industries, notably:

  • Aerospace
  • Defense
  • Automotive
  • Consumer electronics

Unique Selling Propositions

  • High Thermal Efficiency: Aluminum base aids in superior heat dissipation, which is critical for high-performance electronics.
  • Customization and Flexibility: Offers a range of soldermask and silkscreen options, along with custom shapes and configurations.
  • Quality and Reliability: Holds multiple industry-specific certifications, ensuring high standards in PCB manufacturing.

PCB Power

PCB Power

Company Overview

PCB Power offers a comprehensive introduction to Aluminum PCBs, focusing on their advantages for applications requiring efficient heat removal. Known for their durability and superior thermal management, these PCBs are made using a metal core base, typically aluminum, which provides better conductivity and cost-effectiveness compared to other metals like copper.

Headquarters Location: Chatsworth, California, USA

Core Capabilities

FeatureSpecification
Material UsedAluminum, with options for copper and stainless steel for specific needs
Thermal ConductivityHigh, ideal for applications generating significant heat
Electrical InsulationExcellent, with robust dielectric properties
Mechanical StabilityHigh, suitable for rigorous applications
CustomizationOffers various thicknesses and copper weights for different applications

Certifications

  • UL Safety Certified Products
  • RoHS Compliant Solutions
  • IPC Membership
  • ISO Certification
  • ITAR Certification

Industries Served

Aluminum PCBs from PCB Power are used in a variety of applications, including:

  • High-power LED lighting
  • Automotive systems
  • Industrial power equipment
  • Consumer electronics

Unique Selling Propositions

  • Superior Heat Dissipation: Aluminum PCBs excel in managing heat, which is crucial for the reliability and performance of electronic components in high-power applications.
  • Cost-Effectiveness: Aluminum balances performance and cost, making it an attractive option for various applications.
  • Customization: PCB Power provides various customization options regarding material choice, thickness, and design to meet specific application needs.

Twisted Traces

Twisted Traces

Company Overview

Twisted Traces provides Aluminum PCBs, which are known for efficient heat dissipation. These PCBs are constructed with a metal core (usually aluminum) to enhance thermal management, making them suitable for high-power applications that generate substantial heat.

Headquarters Location: Elk Grove Village, Illinois, USA

Core Capabilities

FeatureSpecification
MaterialAluminum, with options for other metals
Thermal ManagementExcellent heat dissipation
Electrical InsulationHigh electrical insulation
DurabilityStronger and more durable than FR-4
ApplicationsLED lighting, automotive, power electronics

Certifications

  • IPC-WHMA-A-610
  • ISO 9001:2008 
  • IPC-CC-830B
  • SBA certified

Industries Served

Twisted Traces' Aluminum PCBs are widely used in industries including:

  • Automotive
  • Consumer electronics
  • Industrial power equipment
  • LED lighting applications

Unique Selling Propositions

  • Superior Heat Dissipation: Using aluminum allows for better thermal management, which is crucial for protecting components in high-power applications.
  • Environmental Benefits: Aluminum PCBs are environmentally friendly due to the material's recyclability.
  • Cost-Effectiveness: Aluminum is more economical than other metals like copper, providing a cost-effective solution for heat management in PCBs.

How to Choose the Right Aluminum PCB Manufacturers?

Selecting the ideal aluminum PCB manufacturer is crucial for ensuring your electronic devices perform optimally and withstand the demands of their applications. Here's how to make an informed choice:

  1. Assess Technical Capabilities and Experience
  • Technical Expertise: Look for manufacturers with extensive experience in aluminum PCBs, which indicates a deep understanding of handling their unique manufacturing challenges.
  • Manufacturing Facilities: Ensure the manufacturer has up-to-date facilities to handle the specific requirements of aluminum PCB production, such as advanced thermal management capabilities.
  1. Evaluate Quality and Certification Standards
  • Certifications: Check for industry-standard certifications like ISO 9001, UL, and RoHS compliance, which signify adherence to quality management and environmental standards.
  • Quality Control Processes: Understand the manufacturer's quality control measures, including testing and inspection procedures, to ensure they produce high-quality boards consistently.
  1. Consider Lead Times and Flexibility
  • Lead Times: Ensure the manufacturer can meet your timelines, especially if your projects require quick turnarounds.
  • Customization: Customizing orders to fit specific needs is crucial, especially in specialized applications that standard products cannot satisfy.
  1. Look at Industry Reputation and Reliability
  • Customer Reviews and Testimonials: Reading what others have said about their experiences can provide insights into the reliability and quality of the PCB manufacturer.
  • Industry Standing: A manufacturer that is well-regarded in the industry is likely to provide high-quality products and services.
  1. Check Support and Customer Service
  • Pre and Post-Sales Support: Good manufacturers provide excellent customer support before and after the sale, helping you navigate technical challenges and any issues.
  • Communication: Clear, consistent communication is essential for effectively managing ongoing PCB manufacturing needs.

By thoroughly evaluating these areas, you can choose a reliable aluminum PCB manufacturer that will meet the specific needs of your electronic projects, ensuring durability, efficiency, and high performance.

Conclusion

Choosing a skilled aluminum PCB manufacturer is not just a procurement decision—it's a strategic one. The proper manufacturer doesn't just supply you with a component; they provide a crucial part of your product's success. High-quality aluminum PCBs ensure optimal performance, superior heat management, and enhanced durability of your electronics, directly impacting their efficiency and lifespan.

The impact of partnering with the proper PCB manufacturer extends beyond immediate project needs. It affects your product's quality, brand reputation, and market competitiveness. A reliable manufacturer brings innovation, technological expertise, and a commitment to quality that are invaluable in today's fast-paced electronics markets.

Are you ready to elevate the reliability and performance of your electronic products? Don't compromise on the quality of your aluminum PCBs.

Contact GlobalwellPCBA today to discuss your specific requirements, or visit its website to learn more about its capabilities and services. Make smart choices—the success of your electronics project depends on them!

Article written by Alice Lee

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