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May 20, 2024

Top 10 LED PCB Manufacturers in the USA

LED PCBs, or Light Emitting Diode Printed Circuit Boards, are critical components in the electronics industry. They serve as the backbone for LED technology, ensuring LED lights' efficient and reliable operation.

These PCBs provide the necessary mechanical support and electrical connection for LEDs, which are used in various applications, from household lighting to advanced industrial systems.

The US market for LED PCB manufacturing is robust and competitive. The country has many leading manufacturers known for their innovation, quality, and advanced technology. These manufacturers cater to a global market, offering services from custom PCB design to high-volume production and rapid prototyping.

Overall, the US market for LED PCB manufacturing is characterized by its commitment to quality, innovation, and customer satisfaction. This makes it an ideal destination for sourcing top-tier LED PCBs.

GlobalWellPCBA

Company Overview

globalwellpcba logo

GlobalWellPCBA focuses on Deep Ultraviolet (DUV) LED PCBs, crucial for applications requiring germicidal properties and efficient thermal management. Their advanced PCBs are suitable for various industrial uses and offer high performance and reliability.

Headquarters Location: Guangzhou, Guangdong Province, China

Core Capabilities of GlobalWellPCBA for LED PCBs

FeatureSpecification
PCB TypesFlexible, Rigid-Flexible, Rigid
LayersUp to 60 layers
MaterialsFR-4, High Tg, Aluminum, Metal core
Surface TreatmentsENIG, Gold Finger, Immersion Silver/Tin, HASL(LF), OSP, ENEPIG, Flash Gold, Hard gold plating

Certifications

  • IPMS
  • IATF 16949
  • ISO 9001
  • UL
  • CE
  • RoHS
  • ISO 13485
  • ISO 14001

Industries Served

  • Military
  • Medical
  • Power
  • Commercial

Unique Selling Propositions

  1. Advanced Technology: GlobalWellPCBA utilizes state-of-the-art manufacturing processes to produce high-performance DUV LED PCBs, ensuring precision and efficiency in their production.
  2. Environmental Focus: The company emphasizes using recyclable and non-toxic materials, contributing to sustainability and eco-friendly practices.
  3. Customization: They offer tailored PCB solutions to meet industry requirements, providing flexibility and specialized support.
  4. Efficiency: Their PCBs are designed for energy efficiency and compactness, optimizing performance while reducing power consumption.
  5. Reliability: GlobalWellPCBA ensures high stability and a long product lifespan, making them suitable for critical applications across various industries.

Twisted Traces

Company Overview

Twisted Traces

Twisted Traces manufactures LED PCBs, catering to the increasing demand for LEDs across various sectors. They provide custom PCB solutions to withstand harsh outdoor environments, ensuring high quality and reliability.

Headquarters Location: Elk Grove Village, Illinois, USA

Core Capabilities of Twisted Traces for LED PCBs

FeatureSpecification
FeatureSpecification
MaterialsFR4, FR-406, 370 HRTeflon, Rogers RO4350/4003Polyamide, Clad thermalHybrid (FR4 & Rogers)Aluminum, Copper base
FinishesHASL (Leaded/Lead-free), Nickel FlashElectroless Soft Gold, Immersion Tin OSP, ENIG, Carbon InkElectrolytic Hard/Nickel Gold
TAdvanced Capabilities20 layers, Single/Double-sidedPTH or SMT mixed, Rigid FlexUp to 6 Oz layers, BGA placementRoHs-Compliant, Fine Pitch ComponentsBuried, Plugged, Blind Vias

Certifications

  • ISO 9001
  • RoHS compliance

Industries Served

  • Aerospace
  • Medical
  • Military
  • Consumer Electronics
  • Telecommunications
  • Automotive

​​Unique Selling Propositions

  1. US-based Manufacturing: Twisted Traces operates out of Elk Grove Village, Illinois, ensuring high-quality and reliable production within the United States.
  2. Quick Turnaround Times: They offer rapid delivery options ranging from 24 hours to 3 days, accommodating urgent project needs.
  3. Custom Quotes and Human-Reviewed PCB Files: Personalized services, including detailed quotes and expert reviews of PCB designs.
  4. Comprehensive Material and Finish Options: Extensive choices for materials and finishes to meet diverse application requirements.
  5. Excellent Customer Service: Dedicated support for a seamless customer experience from inquiry to delivery.

Technotronix

Company Overview

Technotronix

Technotronix offers advanced LED PCB manufacturing, emphasizing efficient heat dissipation and lightweight and environmentally friendly solutions. They provide custom LED PCB solutions for various applications, ensuring durability and high performance.

Headquarters Location: Anaheim, California, USA

Core Capabilities of Technotronix for LED PCBs

FeatureSpecification
Board TypesRigid, flexible, rigid-flex, metal core, embedded LED, SMD LED
FinishesSMOBC/HASL, electrolytic gold, electroless gold, electroless silver, immersion gold, tin, OSP
Base PlatesCopper, Aluminum
PCB Core OptionsFR-4, Epoxies, Aluminum laminated with Copper
Additional FeaturesAutomated Optical PCB Inspection, Electrical testing, sample inspections
Dielectric Thickness.003"
ComplianceROHS compliant, Lead-free assemblies

Certifications

  • ISO 9001
  • ISO 13485-2016
  • RoHS compliance

Industries Served

  • Consumer electronics
  • Medical equipment
  • Telecommunications
  • Automotive
  • Traffic and signal lighting
  • Elevators
  • Highway tunnel lighting
  • Solar power
  • Decorative lights

Unique Selling Propositions

  1. Extensive Experience: Over 40 years of expertise in the PCB industry, ensuring high-quality and reliable products.
  2. Custom and Turnkey Services: Offering comprehensive PCB assembly solutions tailored to specific customer needs.
  3. Advanced Technological Expertise: Utilizing the latest technology for efficient heat dissipation and environmentally safe designs.
  4. Focus on Quality and Compliance: Adhering to ISO 9001 and ISO 13485-2016 standards and ensuring RoHS compliance.
  5. Superior Customer Service: Providing exceptional support with flexible order quantities to meet various project demands.

Blind Buried Circuits 

Company Overview

Blind Buried Circuits

Blind Buried Circuits specializes in manufacturing LED PCBs, focusing on quality, quick turnaround times, and robust customer service. They serve various applications, including consumer electronics, automotive lights, and industrial lighting.

Headquarters Location: Chicago, Illinois, USA

Core Capabilities of Blind Buried Circuits for LED PCBs

FeatureSpecification
MaterialsArlon, Taconic, Nelco, Isola, Rogers, Aluminum
Board Thickness0.011″ to 0.393″
Minimum Line Width5 mil
Minimum Line Spacing5 mil
Surface FinishesLeaded/Lead-free HASL, ENIG, Immersion Silver/Tin, OSP, ENEPIG, Bare Copper
IPC ClassII and III

Certifications

  • RoHS compliance

Industries Served

  • Consumer Electronics
  • Industrial Lighting
  • Telecommunications
  • Automotive
  • Aerospace
  • Solar Power
  • Traffic and Signal Lighting

Unique Selling Propositions

  1. Robust Quoting Process: Offers a detailed and efficient quoting process with quick turnaround times, ensuring timely project initiation.
  2. Local and Overseas Manufacturing: Utilizes local and overseas facilities to provide flexible manufacturing options and cost-effective solutions.
  3. High-Quality Standards: Adheres to stringent quality standards, significantly reducing the need for reworks and ensuring reliable products.
  4. Dedicated Customer Service: Provides exceptional customer support with dedicated project managers overseeing each project to ensure customer satisfaction.

Creative Hi-Tech

Company Overview

Creative Hi-Tech

Creative Hi-Tech specializes in manufacturing high-performance LED PCBs, offering fast turnaround times and custom solutions to meet specific client needs. They emphasize lightweight, durable, and environmentally friendly PCB designs for various applications.

Headquarters Location: Schaumburg, Illinois, USA

Core Capabilities of Creative Hi-Tech for LED PCBs

FeatureSpecification
Board TypesFlexible, rigid, rigid-flex
MaterialsFR4, FR-406, 370 HR, Teflon, Rogers RO4350/4003, Polyamide, Clad thermal, Hybrid, Aluminum, Copper
PCB FinishesHASL (Leaded/Lead-free), Nickel Flash, Electroless Soft Gold, Wire Bondable Soft Gold, Immersion Gold/Tin/Silver, ENIG, OSP, Carbon Ink
Circuit LayerTypical 1.4Mil (.0014")
Dielectric Thickness.003"
Base PlateCu or AI: 0.057"
Dielectric Thermal Conductivity1-30 W/mk
PCB CoresFR-4, Epoxies, Aluminum laminated with Copper
Panelized PCBsTab routed, breakaway tabs, V-scored, routed + V scored

Certifications

  • RoHS compliance

Industries Served

  • Medical Industry
  • Consumer Electronics
  • Telecommunication Industry
  • Street Lights
  • Spot Lights
  • Vehicle Lights
  • Elevator Lights
  • Headlights
  • Solar Power Products
  • Air Landing and Running Lights
  • Traffic and Signal Lighting
  • Flashlight and Camping Accessories

Unique Selling Propositions

  1. Fast Turnaround Times: Ensures quick delivery of high-quality LED PCBs.
  2. Custom Solutions: Offers personalized PCB designs to meet specific requirements.
  3. Environmental Focus: Uses recyclable, lightweight, and non-toxic materials.
  4. High Performance: Manufactures durable PCBs designed for efficient heat dissipation.
  5. Exceptional Customer Service: Provides expert guidance from design to deployment.

Amitron

Company Overview

Amitron

Amitron specializes in manufacturing LED PCBs, utilizing advanced technology to produce high-quality, efficient, and durable lighting solutions. They have been producing LED PCBs since 2000, enabling them to support innovative lighting applications and help customers gain a competitive edge.

Headquarters Location: Elk Grove Village, Illinois, USA

Core Capabilities of Amitron for LED PCBs

FeatureSpecification
MaterialsAluminum
PCB TypesSingle-sided, double-sided, multi-layered
Surface FinishesLead-free HASL, Immersion Silver, ENIG, OSP
Design & PrototypingComprehensive design and rapid prototyping services
Manufacturing VolumeSmall to large production runs

Certifications

  • ISO 9001
  • RoHS compliance

Industries Served

  • Automotive (Headlights, Street lighting)
  • Traffic and Signal Lighting
  • Medical (Operating room lighting)
  • Aerospace (Aircraft lighting)
  • Solar Power Products
  • Military Applications
  • High-growth plant and algae lighting

Unique Selling Propositions

  1. Experience and Expertise: Over two decades of LED PCB manufacturing experience.
  2. Advanced Technology: Utilizes cutting-edge technology for high efficiency and reliability.
  3. Comprehensive Support: Offers design assistance and rapid prototyping.
  4. Quality Assurance: Adheres to ISO 9001 standards and RoHS compliance.
  5. Diverse Applications: Supports a wide range of industries with custom solutions.

Sierra Assembly Technology

Company Overview

Sierra Assembly Technology LLC Logo

Sierra Assembly Technology specializes in manufacturing LED PCBs, which are known for their reliability and efficiency. They focus on delivering high-quality LED PCB solutions with advanced heat dissipation and long lifespans, making them ideal for a variety of applications in the lighting industry.

Headquarters Location: Chino, California, USA

Core Capabilities of Sierra Assembly Technology for LED PCBs

FeatureSpecification
Board TypesRigid, flexible, rigid-flex
Panelized PCBsTab routed, breakaway tabs, V-scored, routed + V scored
PCB FinishesSMOBC/HASL, electrolytic gold, electroless gold, electroless silver, immersion gold/tin, OSP
PCB CoresFR-4, Epoxies, Aluminum laminated with Copper
Circuit LayerTypical 1.4Mil (.0014")
Dielectric Thickness.003"
Dielectric Thermal Conductivity1-30 W/mk
Base PlateCu or AI: 0.057"

Certifications

  • RoHS compliance

Industries Served

  • Aerospace and Satellite
  • Industrial Electronics
  • Defense
  • Computer and Business Electronics
  • Consumer Electronics
  • LED Industry
  • Medical
  • Telecommunications

Unique Selling Propositions

  1. Comprehensive PCB Assembly Services: Offers a broad range of services, including THT, SMT, mixed assembly, rigid, flexible, and rigid-flex PCBs.
  2. 100% Quality Guarantee: Ensures rigorous testing and inspection (X-ray, ICT, functional testing, AOI) for all PCB assemblies.
  3. Custom PCB Assembly Services: Tailored solutions for various industries, ensuring specific requirements are met.
  4. Quick Turn PCB Assemblies: Fastest turnaround times in the industry, with delivery times as short as 1-5 days for standard projects.
  5. Small to Large Volume Production: Capable of handling projects of all sizes, from single PCB assemblies to large production runs.
  6. World-Class Customer Service: Dedicated project managers and engineering teams provide personalized support throughout the project.

RUSH PCB Inc

Company Overview

Rush-PCB-Inc.

RUSH PCB Inc. specializes in manufacturing LED PCBs focusing on efficient light reflection and heat management. They utilize advanced materials and processes to ensure high performance and reliability for various LED applications.

Headquarters Location: Milpitas, California, USA

Core Capabilities of RUSH PCB for LED PCBs

FeatureSpecification
Board TypesRigid, flexible, rigid-flex, metal core PCBs
Surface FinishesSMOBC/HASL, ENIG, immersion silver/tin, OSP, soft gold plating, ENEPIG
MaterialsFR-4, high Tg, aluminum, metal core substrates (Thermagon, Bergquist, Arlon, Univaco)
Testing and InspectionElectrical testing, AOI, X-ray inspection

Certifications

  • ISO 9001
  • UL
  • RoHS compliance
  • IPC

Industries Served

  • Consumer Electronics
  • Medical
  • Telecommunications
  • Automotive
  • Aerospace
  • Military

Unique Selling Propositions

  1. Expertise in LED PCBs: Extensive knowledge in managing spillover light and heat dissipation for high-power LEDs.
  2. High-Quality Reflective Mask: Uses Taiyo's LEW1 mask that maintains brilliance after reflow processes.
  3. Advanced Heat Management: Employs metal core substrates and precise bonding processes to ensure efficient heat transfer.
  4. Custom Solutions: Offers tailored PCB designs to meet specific industry requirements.
  5. Comprehensive Support: Provides design assistance and quick turnaround times for prototype and production runs.

EMSG Inc

Company Overview

EMSG-Inc

EMSG Inc. specializes in designing and manufacturing LED PCBs, emphasizing the benefits of aluminum-based designs for heat dissipation and durability. They provide custom solutions across various industries, leveraging their expertise and advanced facilities.

Headquarters Location: York, Pennsylvania, USA

Core Capabilities of EMSG for LED PCBs

FeatureSpecification
Core MaterialsFR-4, Epoxies, Metal-core (aluminum alloy, copper)
PCB TypesRigid, flexible, hybrid, multilayer aluminum PCBs
Assembly MethodsSurface-mount assembly, Thru-hole assembly
Additional CapabilitiesBox-build assembly, continuous four-foot LED circuit boards
Thermal Conductivity1-30 W/mk

Certifications

  • ISO 9001

Industries Served

  • Consumer Lighting
  • Consumer Electronics
  • Telecommunications
  • Transportation
  • Medical

Unique Selling Propositions

  1. Extensive Experience: Over 20,000 sq. ft. facility with advanced equipment for custom LED PCBs.
  2. Heat Management Expertise: Specializes in aluminum PCBs for superior heat dissipation.
  3. Environmental Focus: Uses recyclable, non-toxic materials.
  4. Versatility: Offers both surface-mount and thru-hole assembly.
  5. Customer-Centric Approach: Provides tailored solutions and exceptional support.

IBE Electronics

Company Overview

IBE-Electronics-Logo

IBE Electronics specializes in manufacturing LED PCBs, offering comprehensive services from design to assembly. They focus on high-quality, efficient PCB solutions suitable for various applications.

Headquarters Location: Fremont, California, USA

Core Capabilities of IBE Electronics for LED PCBs

FeatureSpecification
PCB TypesRigid, flexible, rigid-flex, metal core
MaterialsFR-4, high Tg, aluminum, metal core substrates
Surface FinishesHASL, ENIG, immersion silver/tin, OSP, soft gold plating
Assembly MethodsSurface-mount, thru-hole
Additional ServicesDesign, prototyping, testing (ICT, AOI, X-ray), box-build assembly

Certifications

  • ISO 9001
  • RoHS compliance

Industries Served

  • Consumer Electronics
  • Automotive
  • Medical
  • Telecommunications
  • Industrial Control

Unique Selling Propositions

  1. Extensive Experience: Over 18 years in PCB and PCBA manufacturing.
  2. One-Stop Service: Comprehensive services from design to final assembly.
  3. High Quality: Commitment to rigorous testing and high-quality standards.
  4. Customization: Tailored solutions to meet specific client needs.
  5. Competitive Pricing: Affordable prices with on-time delivery.

How to Choose the Right LED PCB Manufacturer for Your Needs

Choosing the right LED PCB manufacturer is crucial for the success of your project. Here are some tips and considerations to help you make an informed decision:

Quality and Reliability

  • Certifications: Look for manufacturers with industry certifications such as ISO 9001, UL, or ITAR. These certifications indicate a commitment to quality and compliance with international standards.
  • Customer Reviews: Check customer reviews and testimonials to gauge the manufacturer's reputation. Reliable manufacturers often have positive feedback and long-term relationships with clients.
  • Materials and Components: Ensure that the manufacturer uses high-quality materials and components. This affects the performance and longevity of the LED PCBs.

Technological Capabilities

  • Advanced Equipment: Manufacturers with state-of-the-art equipment and technology are more likely to produce high-quality PCBs. Look for those who invest in the latest manufacturing and testing equipment.
  • Design and Prototyping Services: Choose a manufacturer that offers design and prototyping services. This allows you to test and refine your designs before committing to large-scale production.
  • Customization: Ensure the manufacturer can accommodate custom designs and specifications. This is important if your project requires unique or specialized PCBs.

Customer Support

  • Responsive Communication: Good communication is critical to a successful partnership. Choose a responsive and willing manufacturer to answer your questions and address concerns promptly.
  • Technical Support: Look for manufacturers that offer technical support and consultation services. This can help you navigate any challenges during the design and manufacturing process.
  • After-Sales Service: Ensure the manufacturer provides after-sales support, including warranty and repair services.

Cost and Turnaround Time

  • Competitive Pricing: While cost shouldn't be the only factor, finding a manufacturer that offers competitive pricing without compromising on quality is essential.
  • Lead Times: Consider the manufacturer's lead times for production and delivery. Quick turnaround times are crucial if you have tight deadlines or need to get your product to market swiftly.
  • Scalability: Choose a manufacturer that can scale production according to your needs. This ensures they can handle both small and large orders efficiently.

Industry Experience and Expertise

  • Experience: Manufacturers with extensive experience in the industry are more likely to understand the complexities and requirements of LED PCB manufacturing.
  • Specialization: Some manufacturers specialize in certain types of PCBs or industries. Choose one with expertise in LED PCBs and work on similar projects.
  • Innovation: Look for manufacturers known for their innovation and ability to adopt new technologies. This can give you a competitive edge in the market.

Conclusion

Selecting the right LED PCB manufacturer involves considering factors such as quality, technology, customer support, cost, and experience. By evaluating these aspects carefully, you can ensure that you partner with a manufacturer that meets your needs and helps you achieve your project goals. Choosing wisely will pay off in the long run with high-quality products and a reliable manufacturing partner.

Thank you for reading! If you have further questions, please get in touch with us immediately with your specific requirements. We are ready to answer your questions so you can make better choices.

Frequently Asked Questions

What are LED PCBs?

LED PCBs are printed circuit boards that support and connect light-emitting diodes (LEDs). They provide a stable platform and necessary electrical pathways to ensure the LEDs function efficiently.

Why is quality important in LED PCBs?

Quality is crucial because it directly affects the LED products' performance, efficiency, and lifespan. High-quality LED PCBs ensure better heat dissipation, reducing the risk of overheating and extending the life of the LEDs.

Can LED PCBs be customized?

Yes, many manufacturers offer customization services. To meet your project needs, you can specify the design, materials, size, and other parameters. Customization helps ensure the PCBs fit perfectly within your application and perform optimally.

How long does it take to manufacture LED PCBs?

The lead time for manufacturing LED PCBs can vary based on the design's complexity, the order volume, and the manufacturer's capabilities. Typically, it can range from a few days for prototypes to several weeks for large-scale production.

Are there eco-friendly options for LED PCBs?

Yes, many manufacturers offer eco-friendly options. These include using sustainable materials and implementing green manufacturing processes to reduce environmental impact. Opting for eco-friendly PCBs can be a significant advantage for companies committed to sustainability.

Article written by Alice Lee

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