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May 14, 2024

Top 7 Rogers PCB Manufacturers in the USA

Welcome! If you're delving into high-frequency applications, you've likely encountered the term "Rogers PCBs." These aren't just circuit boards; they're specially crafted to handle the high demands of advanced electronic communications. Rogers PCBs are made from unique materials that help minimize signal loss, making them crucial for applications where precision is paramount.

Choosing the proper Rogers PCB manufacturer is more than a technical decision—it's strategic. The quality of your PCB can significantly affect the performance and reliability of your entire system. In industries where the stakes are high and the margin for error is low, selecting a manufacturer that aligns with your needs regarding technology, delivery, and quality assurance is critical. 

Here, we'll explore the top players in the USA who stand out in manufacturing Rogers PCBs, helping you make an informed choice that ensures performance, dependability, and innovation.

GlobalWellPCBA

globalwellpcba logo

Company Overview

Globalwell PCBA specializes in Rogers PCBs, designed for high-frequency applications and known for their superior signal integrity and thermal management. Rogers PCBs use advanced materials from Rogers Corporation, specifically tailored for high performance in complex electronic environments.

Headquarters Location: Guangzhou, Guangdong Province, China

Core Capabilities 

FeatureSpecification
MaterialsCeramic-filled PTFE, Hydrocarbon Laminates
High-Frequency PerformanceLow dielectric constant and loss tangent
Thermal ManagementHigh thermal conductivity
Dimensional StabilityLow coefficient of thermal expansion

Certifications

  • IPMS
  • IATF 16949
  • ISO 9001
  • UL
  • CE
  • RoHS
  • ISO 13485
  • ISO 14001

Industries Served

Rogers PCBs from Globalwell PCBA are utilized across various industries due to their high performance, including:

  • Aerospace
  • Telecommunications
  • High-speed digital communications

Unique Selling Propositions

  • Advanced Material Use: Utilizes ceramic-filled PTFE and hydrocarbon laminates, offering enhanced high-frequency performance and excellent thermal management.
  • Specialization in High-Frequency Applications: Rogers PCBs are tailored for environments requiring robust signal integrity and high thermal stability.
  • Broad Industry Applications: Suitable for critical and advanced technology industries, demonstrating their versatility and reliability in demanding applications.

Technotronix

Technotronix

Company Overview

Technotronix specializes in Rogers PCB manufacturing, utilizing high-frequency materials critical for applications that demand low signal and dielectric loss. Their Rogers PCBs are known for their reliability and durability, especially in harsh environmental conditions.

Headquarters Location: Anaheim, California, USA

Core Capabilities

FeatureSpecification
MaterialsRO4350B, RO3003, RO4000, RT/Duriod, TMM®
Building Time2 to 5 days
Board SizesFrom 6mm x 6mm to 475mm x 475mm
Board Thickness0.3–5mm
Number of Layers3 to 25
Dielectric ConstantsRanging from 2.55 to 6.15
Thermal ManagementComparable to copper for stability
Cost EffectivenessHigh cost-effectiveness in fabrication

Certifications

  • ISO 9001:2015
  • AS9100 Rev. D
  • ANAB ISO/IEC 17021

Industries Served

Rogers PCBs by Technotronix are utilized in several critical industries, including:

  • Aerospace
  • Telecommunications
  • Defense
  • Automotive

Unique Selling Propositions

  • Advanced Material Use: Technotronix uses Rogers materials, known for their exceptional properties in high-frequency applications, providing superior performance where signal integrity and impedance control are crucial.
  • Rapid Production Capabilities: They offer quick turnaround times for Rogers PCB prototypes and assemblies, catering to urgent industry needs.
  • Customization: Technotronix excels in producing customized PCBs tailored to specific client requirements, ensuring optimal performance in specialized applications.

Twisted Traces

Twisted Traces

Company Overview

Twisted Traces is a manufacturer that specializes in Rogers PCBs. These boards are known for their low signal loss and excellent thermal resistance, making them ideal for critical applications in environments like aerospace and defense. Twisted Traces's Rogers PCBs are crafted using materials like Rogers 4350, which provide excellent dielectric strength and stability.

Headquarters Location: Elk Grove Village, Illinois, USA

Core Capabilities

FeatureSpecification
Material TypesRogers 4350, hydrocarbons, ceramic reinforced
Dielectric Constant (Dk)3.48 ± 0.05
Thermal Expansion (Z-axis)32 ppm/°C
Dissipation Factor0.0037 at 10GHz
Moisture AbsorptionVery low, enhances thermal and electrical properties

Certifications

  • ISO 9001
  • RoHS Compliant

Industries Served

Rogers PCBs from Twisted Traces are used in various mission-critical industries, including:

  • Defense
  • Aerospace
  • Telecommunications
  • High-power RF applications

Unique Selling Propositions

  • Advanced Material Usage: Twisted Traces uses high-quality Rogers materials known for their robust properties in high-frequency and high-power applications.
  • Specialization in High-Frequency PCBs: The company specializes in PCBs that require precise impedance control and low signal loss, which are critical for high-frequency applications.
  • Experience and Reliability: With over 30 years in the industry, Twisted Traces is recognized for its expertise in manufacturing complex PCBs that meet rigorous standards.

Sierra Assembly Technology LLC

Sierra Assembly Technology LLC Logo

Company Overview

Sierra Assembly is a renowned manufacturer and supplier of Rogers PCBs, known for utilizing advanced PCB materials from Rogers Corporation. These materials are pivotal for high-frequency, high-speed performance. They are especially beneficial in severe applications due to their improved electrical performance, lower dielectric loss, and robust thermal management.

Headquarters Location: Chino, California, USA

Core Capabilities

FeatureSpecification
MaterialsPTFE-based, Thermoset, various Rogers materials
Key BenefitsImproved impedance control, better thermal management, low moisture absorption, cost-effective fabrication
Thermal PerformanceSuperior in dynamic thermal environments

Certifications

  • ISO 9001 
  • RoHS Compliant

Industries Served

Rogers PCBs from Sierra Assembly are utilized in various high-demand sectors, including:

  • Defense
  • Military
  • Wireless
  • Telecommunication
  • Automotive

Unique Selling Propositions

  • Specialization in Rogers Materials: Expertise in a wide range of Rogers materials, known for their reliability and performance in harsh conditions.
  • High-Performance Applications: Focus on manufacturing PCBs that deliver superior performance in critical and high-frequency applications.
  • Comprehensive Material Options: Ability to work with PTFE-based and thermoset materials, providing versatile solutions for different application needs.

Sierra Circuits

Sierra Circuits Logo

Company Overview

Sierra Circuits manufactures Rogers PCBs, primarily used in high-speed, commercial microwave, and radio frequency applications. Rogers laminates, made by Rogers Corporation, are known for their superior dielectric constant, temperature stability, and minimal water absorption, making them suitable for high-humidity environments.

Headquarters Location: Sunnyvale, California, USA

Core Capabilities

FeatureSpecification
Material TypesRogers 4350B, Hydrocarbon-Ceramic, Woven E-Glass
Thermal Conductivity1.6 W/m-K in the Z-axis
Glass Transition Temp. (Tg)Greater than 280°C
Decomposition Temp. (Td)Up to 350°C
Coefficient of Thermal Expansion (CTE)20 ppm/°C
Loss Tangent0.0014-0.003 at 10 GHz
Dielectric Constant (Dk)2.5-10

Certifications

  • AS9100D – Military & Aerospace
  • IPC-A-600 Inspectors
  • IPC 6012 CLASS 2 & 3/ES
  • UL Certification for both Flex and Rigid-Flex PCBs
  • RoHS / REACH Compliance
  • ISO 9001:2015
  • ISO 13485:2016
  • MIL-PRF-31032 / 3 Flex Certificate
  • ITAR Registered
  • JCP Certification Approval Lette

Industries Served

Sierra Circuits produces Rogers PCBs for a variety of high-demand industries, notably:

  • Aerospace & Defense
  • Automotive
  • Healthcare & Medical Devices
  • Industrial Manufacturing
  • Universities & Research Institutions

Unique Selling Propositions

  • Specialized in High-Frequency Applications: Sierra Circuits focuses on high-frequency and RF applications, leveraging Rogers materials for optimal performance.
  • Advanced Material Handling: Expertise in handling advanced materials like Rogers 4350B, ensuring products meet high thermal and electrical performance standards.
  • Comprehensive Certifications: Extensive certifications that qualify their products for use in highly regulated industries like aerospace and medical devices.

Absolute Electronics

Absolute Electronics Services

Company Overview

Absolute Electronics specializes in Rogers PCBs, which are less hygroscopic and more suitable for applications prone to moisture and solvent exposure. They utilize their own Rogers PCB material rather than the regular FR-4, emphasizing copper core laminates for enhanced longevity and performance.

Headquarters Location: Addison, Illinois, USA

Core Capabilities

FeatureSpecification
MaterialsCopper laminates, reinforced hydrocarbon, ceramic laminates
Key PropertiesHigh frequency stability, excellent thermal management, oxidation resistance
Thermal ManagementSuperior, with effective heat dissipation
Design AdvantagesImpedance stability, reduced dielectric loss

Certifications

  • ISO 9001 
  • ISO 14001

Industries Served

Rogers PCBs from Absolute Electronics are used in various industries, notably:

  • Military and aerospace
  • Telecommunications
  • Consumer electronics like smartphones, tablets, and laptops

Unique Selling Propositions

  • Durability and Stability: Their Rogers PCBs are designed to last longer and perform reliably under harsh conditions.
  • Custom Material Usage: Uses proprietary Rogers materials to ensure high-quality and distinct performance advantages over standard FR-4 materials.
  • Wide Application Range: Suitable for various high-demand applications due to their robust material properties and advanced manufacturing techniques.

PCB International

PCB International 

Company Overview

PCB International specializes in Rogers PCBs, which are designed for high-frequency and RF applications with minimal signal losses. They utilize Rogers materials like the RO4000 series, which are known for their high performance in challenging environments, particularly in microwave and RF applications.

Headquarters Location: USA

Core Capabilities

FeatureSpecification
Materials UsedRogers RO4000 series, specifically RO4003C and RO4350B
High-Frequency PerformanceOptimized for 6+ GHz frequencies
Thermal PerformanceHigh Tg >= 280°C, suitable for high heat applications
Cost EfficiencyCombines Rogers layers with FR4 to minimize costs while maintaining performance
FlammabilityRO4350 has specific flammability ratings

Certifications

  • UL Certification
  • ISO 9001
  • ISO 14001

Industries Served

Rogers PCBs from PCB International are primarily used in:

  • Microwave equipment
  • Cellular base station antennas and power amplifiers
  • Automotive radar and sensors
  • RF Identification (RFID) tags
  • Direct broadcast satellites

Unique Selling Propositions

  • High-Frequency Specialization: Focused on providing PCBs that excel in high-frequency and RF applications.
  • Material Expertise: Utilizes high-quality Rogers materials known for their superior thermal and electrical properties.
  • Hybrid Construction Options: Offers hybrid PCBs that combine Rogers and FR4 materials to balance performance with cost, suitable for applications requiring high frequency and thermal resistance.

How to Choose the Right Rogers PCB Manufacturers?

Selecting the proper Rogers PCB manufacturer is pivotal to the success of your high-frequency electronic projects. With so many options available, it can be daunting to determine which manufacturer will meet your specific needs for quality, reliability, and performance.

Here are some key factors to consider when making your choice:

  1. Evaluate Technical Expertise and Capabilities
  • Material Knowledge: Rogers materials are known for their superior high-frequency performance. Ensure the manufacturer has extensive experience with these materials.
  • Advanced Manufacturing Processes: Check if the manufacturer can produce the complex multilayer PCBs that high-frequency applications often require.
  1. Assess Quality Standards and Certifications
  • Certifications: Look for ISO 9001, ISO 13485, or other relevant certifications that indicate a commitment to quality standards.
  • Quality Control Processes: Understand their testing and quality control measures to ensure the PCBs perform as expected in demanding conditions.
  1. Consider Lead Times and Flexibility
  • Quick Turnaround: In fast-paced industries, delivering quickly can be crucial. Assess the manufacturer's turnaround times for prototypes and total production runs.
  • Flexibility: The manufacturer should be able to adapt to changing requirements and offer custom solutions as needed.
  1. Check Technological Innovation and Support
  • Design Support Services: Top manufacturers often provide design assistance, helping optimize your PCB for manufacturing, which can significantly improve the end product.
  • Technological Advancements: Look for a manufacturer that invests in technological advancements and regularly updates its processes and equipment.
  1. Review Customer Service and Technical Support
  • Customer Service: Good customer service is essential. The manufacturer should be responsive and able to provide detailed and precise communications.
  • Technical Support: Post-production support can be invaluable, especially if you face issues with the PCBs after delivery.
  1. Compare Cost and Value
  • Transparent Pricing: Ensure that the pricing is transparent and competitive. Watch out for hidden costs or fees.
  • Value for Money: Evaluate if the cost aligns with the market standards and the value you receive, especially regarding product quality and reliability.

By carefully considering these factors, you can choose a Rogers PCB manufacturer that meets your technical requirements and enhances the overall success of your projects. Remember, the cheapest option is sometimes the best; prioritize quality and service to ensure your projects run smoothly and efficiently.

Conclusion

Choosing the proper Rogers PCB manufacturer is crucial for ensuring the success of your high-frequency electronic projects. A skilled manufacturer enhances the performance and reliability of your devices, which is fundamental in maintaining your product's integrity and your company's reputation.

The decision to select the right PCB partner affects not just the quality of your current project but also your standing in the industry and your ability to innovate. Ensure your electronics are built precisely by choosing a manufacturer proficient in Rogers materials with a track record of excellence.

Contact us today to use our expertise and services to meet your PCB needs. Start a conversation to learn how we can help you achieve your manufacturing goals with superior reliability and performance. Reach out now to make a significant impact on the success of your project!

Article written by Alice Lee

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